From manufacturing to intelligent manufacturing: Zhengkang Machinery drives green development through technological innovation

2025-09-28 17:34 0

/PRZWT/Craftsmanship Inheritance · Technology Foundation

As a designated production unit for cement, building materials and washing equipment by the former Ministry of Machinery Industry of the People's Republic of China and the Department of Machinery and Electronics Industry of Henan Province, Zhengkang Machinery has been bearing the mission imprint of the development of new China's industry since its establishment. We have established a full life cycle system covering R&D design, intelligent manufacturing, installation and commissioning, and technical services. Through the PDM system, we achieve technological inheritance and innovative iteration. AI empowerment enhances equipment intelligence, and everywhere is engraved with the spirit of craftsmanship that pursues excellence.

The Zhengkang Machinery Research Center has over 50 professional talents and mid-to-senior level backbone staff in the industry, forming a high-quality research team integrating multiple fields. The core backbone staff mostly come from renowned universities. This center, in collaboration with the Chalco Zhengzhou Nonferrous Metals Research Institute, China University of Mining and Technology, University of Science and Technology Beijing, Tsinghua University Dongguan Innovation Center, Zhengzhou University and other research institutions, is jointly nurturing an innovative platform that will change the industry landscape.

Zhengkuang Machinery has established the "Henan Province Engineering Technology Research Center for Bulk Disposal Process Equipment of Solid and Hazardous Wastes in Mining and Metallurgy" and the "Henan Province Industrial Test and Verification Platform for High-Value Comprehensive Utilization of Solid Wastes (Coal Gangue, Red Mud and Other Sludges)". Cross-disciplinary laboratory collaboration to precisely achieve material property analysis; The small-scale trial platform and suspension calcination test workshop in the process verify and transform new technologies and new processes, providing a guarantee for large-scale industrialization.

Up to now, the company has participated in drafting and compiling over 30 industry standards, obtained more than 150 core patents and over 20 software Copyrights, covering multiple fields such as calcination systems, solid waste utilization, and new energy materials.

Innovation and Breakthrough · Defining the Future

Zhengkuang Machinery has mature systematic solutions in core fields such as new energy equipment, chemical engineering, environmental protection, metallurgy, and building materials.

In the field of new energy equipment: calcination processes of lithium carbonate, lithium iron phosphate, and lithium iron phosphate, as well as recycling systems for used batteries;

Chemical engineering field: calcination and production systems for materials such as phosphate rock, zinc hypooxide, strontium carbonate, barium sulfide, titanium dioxide, and microsilica powder;

Environmental protection field: Resource utilization and disposal equipment for solid wastes and hazardous wastes such as municipal sludge, industrial sludge, coal gangue, fly ash, gasification slag, red mud, and fly ash, as well as solutions for waste incineration and medical waste incineration.

Metallurgical field: calcination and reduction roasting systems for metallic magnesium, nickel ore, bauxite, magnesite, etc., as well as beneficiation processes for non-ferrous metals such as iron, gold, silver, copper, lead-zinc, tungsten, and non-metallic metals such as quartz stone and graphite.

In the building materials field: complete sets of processes and equipment for cement clinker, grinding stations, active lime, kaolin, bauxite, etc.

In the complete system solution, the ball mill and rotary kiln, as the core main products of Zhengkuang Machinery, together with the supporting equipment such as crushing, screening, washing and selection, batching, mixing, granulation, preheating, drying, cooling, conveying and dust collection, form a complete process system. They not only support key processes in industries such as new energy, chemical engineering, environmental protection, metallurgy, and building materials, but also have won the trust of global users with their effective, stable and intelligent performance.

Since 1987, Zhengkuang Machinery has been deeply engaged in the magnesium metal industry for 38 years, obtaining over 60 core patents and leading or participating in the formulation of multiple industry standards. In the dolomite calcination technology, it was the first to complete four technological iterations: "shaft kiln → rotary kiln → preheater + rotary kiln + cooler → suspension calcination". The heat consumption per ton of calcined dolomite standard coal was reduced from 350kg to 150kg, and the energy efficiency was improved by more than 50%. At present, among the 1 million tons of metallic magnesium production capacity in China, the proportion of equipment provided by Zhengkang Machinery is approximately 82%.

Since 2015, Zhengkuang Machinery has achieved multiple technological breakthroughs in the field of environmental protection equipment engineering, taking the lead in building a domestic hazardous waste sludge resource utilization ceramsite production line and an in-kiln granulation municipal sludge project. The company has completed over 100 sets of solid waste resource utilization projects, with an annual production capacity exceeding 4 million cubic meters. As a participating unit in the compilation of the national building materials industry standard "Technical Specifications for Co-processing Solid Waste in Ceramsite Kilns" and JC/T2621-2021 "Sludge Ceramsite", it has contributed to the standardization promotion and industrialization process of solid waste resource utilization technology. To become a benchmark enterprise in the domestic solid waste treatment and resource utilization field.

In the field of new energy materials engineering, Zhengkang Machinery has established a full-chain process system covering "resources - materials - recycling", achieving a systematic process from the effective extraction of lithium carbonate from lepidolite, spodumene and overhaul slag, to the preparation of high-purity lithium iron phosphate precursors, the effective sintering of lithium iron phosphate, and the green recycling of used batteries. The company has cumulatively built over 10 full-process production lines for lithium battery materials, with an annual processing capacity of over 200,000 tons of LCE. The core process efficiency is more than 30% higher than the industry average, providing solid support for the green development of the new energy industry and the effective utilization of resources.

Transform in development and surpass in transformation: On the management side, connect the entire operation process through digital transformation and further upgrade efficiency. On the market side, build an integrated marketing system of "Internet + physical" to achieve in-depth coverage of the global market. On the product side, we will promote intelligent upgrades, introduce AI and Internet of Things technologies, and endow equipment with the intelligent capabilities of "perceivable, predictable and evolvable".

Global Layout · Case Model

From domestic to global, Zhengkuang Machinery's engineering footprint has spread across more than 130 countries, winning the trust of global users with "precision equipment + global service".

These cases spread all over the world are not only the business cards of Zhengkuang Machinery's "Made in China" strength, but also the bond connecting China with the world and promoting the green development of global industry.

Responsibility and commitment · Co-creation and win-win

Honesty as the foundation, precision craftsmanship as the soul, and service as the top priority. Zhengkuang Machinery has been honored with numerous awards, including "High-tech Enterprise", "Provincial Specialized, Refined, Unique and Innovative Small and Medium-sized Enterprise", "Provincial E-commerce Demonstration Enterprise", and "One of the 100 Growth-oriented Private Enterprises in Zhengzhou City". We firmly believe that equipment manufacturing is not only a career but also a responsibility for the future.

"Intelligence Initiates a New Journey · Shaping the Future.

Today, Zhengkuang Machinery, with an open vision, integrates global technologies, builds exquisite craftsmanship with a sharp team, sets industry benchmarks with benchmark products, delves deeply into the core fields of industrial equipment, and explores the boundless possibilities of a green future!

We sincerely invite global partners to join us in this grand event - with intelligent manufacturing as the pen and win-win as the ink, we will write a new era on the canvas of Industry 4.0 and work together to build a new height for China's intelligent manufacturing in the world!

Source: Corporate press release
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