New intelligent new benchmark, prefabricated cover beam intelligent factory to reach the international leading level

2022-08-09 17:48 0

/ Daily News/Guangzhou, August 09, 2022 -- The scientific and technological Achievements Evaluation Meeting hosted by China Technology Market Association and hosted by China Railway No. 3 Bureau Group Co., LTD. And Beijing Luckida Zhichuang Technology Co., LTD., was held at the Zhengzhou-Jinan high-speed Railway Intelligent Prefabrication Plant of China Railway No. 3 Bureau. The project of "Research and Application of Intelligent Construction Technology for prefabricated cover beam and steel bar Processing" submitted by China Railway No. 3 Bureau and Goodlucida Zhicuang Technology Co., Ltd. has successfully passed the national scientific and technological achievement evaluation and obtained the international leading evaluation conclusion, which once again updated the new technical height of the company in the field of intelligent construction of infrastructure concrete and filled the international gap.

The experts all agreed that the research and application project of intelligent construction technology for prefabricated cover beam and steel bar processing jointly created by China Railway No. 3 Bureau and Beijing Xingfuda Zhichuang is highly interdisciplinary, highly innovative, advanced in technology and far ahead in the level of intelligent digitization. In the "intelligent design, intelligent equipment, intelligent production, intelligent operation and maintenance" and other aspects of the initiative, to reach the international leading level. Sun Maosong, the leader of the panel, a foreign academician of the European Academy of Sciences and executive vice president of the Institute of Artificial Intelligence of Tsinghua University, believes that the prefabricated cover beam intelligent factory is technically difficult, comprehensive and has complete independent intellectual property rights, and is more green, environmental protection and safety, and has been used in our high-speed rail industry for the first time. It represents the development direction of high-speed railway in the future. It has high economic and social value and can be widely promoted and applied.

The prefabricated smart factory project that successfully passed the evaluation of scientific and technological achievements, comprehensively applied digital simulation, intelligent robot, Internet of things and other technologies combined with the full digital information management system, realized the intelligent promotion of intelligent grinding, automatic spraying, automatic mold closing, precision cloth and other work stations in the production line. It created the first intelligent factory of large size components that introduced digital simulation technology to realize real-time simulation of production site, the first cover beam production workshop with 100 tons of heavy duty backpack AGV automatic logistics, the first big data of intelligent production of large size and parts components, providing data support for the Internet of Things cloud platform and many other world initiatives. At present, Gailiang Intelligent Factory has obtained more than 50 technical patents, forming three intelligent construction standard system frameworks with the potential to be upgraded to national standards and industrial standards. Relevant results and technical standards have been used in the Zhengzhou-Jinan high-speed railway intelligent prefabrication plant project, with remarkable results.

Zhang Yuanzheng, general manager of the Second Engineering Company of China Railway Third Bureau Group, introduced that according to the traditional die casting method, the site is mainly manual work. Now through the intelligent production of the cover beam, the intelligent level of the cover beam prefabrication equipment and process has been significantly improved, the production efficiency index has been increased by 300%, and the direct operation personnel has been reduced by more than 80%. Operating costs have been reduced by more than 43%.

In the tide of intelligent digital development, China Railway No. 3 Bureau and Beijing Good Luck Da Zhi Chuang aim at the forefront of The Times, firmly grasp the trend of digital intelligent transformation and upgrading, implement the decision and deployment of SASAC and superior companies, promote the digital construction and smart construction to improve and re-energize, further promote the innovation of production mode, and enable the integrated development of core business. We will help enterprises develop with high quality. Through continuous efforts, the Third Bureau of China Railway has made some progress and achievements in the upgrading of digital intelligence. The manufacturing plants represented by intelligence have promoted the improvement of intelligent manufacturing level, and the railway construction mode has been transformed and upgraded to standardization, automation, information and intelligence. The construction equipment, bridge steel structure and other manufacturing fields have started. The realization of digital whole process management and intelligent key production units, production lines, key equipment, key parts, improve the innovation ability and intelligent level of manufacturing.

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In the future, China Railway No. 3 Bureau and Beijing Good Fortune Da Zhi Chuang will follow the national intelligent construction development strategy and rely on the platform of government, industry, university and research to continuously improve their own level of intelligent construction and digital lean management, build a collaborative innovation system of intelligent construction for infrastructure engineering, and promote the comprehensive and sustainable development of ecological industry chain. Enabling smart digital transformation and upgrading and high-quality development will help China's intelligent infrastructure construction move to a higher level.

Source: Corporate press release
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