/ Aswuntong/Sep. 01, 2022 Guangzhou - "Lithium battery industry is in the stage of capacity expansion. How to shorten the capacity climb period through digital means, ensure product quality and reduce the manufacturing cost of single-watt-hour batteries is the core challenge of the current industry digitalization", said Dr. Li Nan, general manager of Gechuang Dongzhi New Energy Division.
For the current lithium battery industry pain point, Dr. Li Nan believes, "At the moment when the equipment competition opens, the factory capacity wants to climb rapidly, the first thing is to ensure the stable operation of the equipment, and on this basis to improve the consistency and yield of the product. High efficiency and high quality delivery will become an important core competitiveness of lithium battery companies."
Lithium battery factories have a high degree of automation, fast production tempo, and rapid capacity expansion. How to quickly and effectively activate production capacity, improve production line operation rate, and realize intelligent large-scale production is the key to occupy the market at present. The manufacturing process of lithium batteries is very complex, and small differences in each process can add up to big differences in the finished product's performance.In the manufacturing process of lithium battery, homogenate mixing is one of the core processes in the manufacturing of the precursor electrode. The quality of slurry will directly affect the subsequent manufacturing process, which is the key factor to determine the electrode consistency. Besides the homogenating technology, homogenating equipment is also the key.
A stable operation of the slurry mixer, can start from the previous process, to ensure the consistency of the slurry, electrode and even lithium battery.
In recent years, the overall strength of the equipment has been iterated and upgraded, and the ideal operation condition will have a better slurry performance guarantee. However, lithium battery enterprises lack effective attention to the health level of the equipment itself under the melody of "production guarantee".
Based on the core pain point of lithium battery industry, Gechuang Dongzhi launched a device health management solution for lithium battery industry. Through the integration of hardware and software, it can achieve real-time monitoring, dynamic perception, advance warning, joint treatment, intelligent maintenance and diagnosis of core equipment such as mixer and coater, and provide comprehensive intelligent health management.
At the same time, the equipment fault diagnosis and prediction model of multi-source data fusion is constructed to realize the predictive maintenance of equipment, reduce the risk of equipment maintenance, avoid the loss caused by sudden equipment shutdown, ensure the stability of equipment operation, and maximize the consistency of lithium battery at the equipment end, so as to effectively activate the enterprise production capacity. Taking Foshan Jinyinhe Intelligent Equipment Co., LTD. (hereinafter referred to as "Jinyinhe") as an example, GechuangDongzhi introduced the equipment health management plan into its lithium electric stock automatic line, conducted fusion processing and analysis on the multi-source data of its line body, combined with the process knowledge of Jinyinhe equipment experts, formed effective monitoring and promotion for the prediction and maintenance of equipment mechanical and electrical faults Maintenance knowledge structure precipitation, and then for its customers to provide efficient equipment maintenance and other value-added services, effectively ensure the stability of customers on-site equipment.To ensure production, but also to healthy, stable equipment to ensure high quality production. It is an inevitable trend for the development of equipment management to change from asset management in financial perspective to health management focusing on equipment ontology. Relying on the rich experience and mature products accumulated in the process of serving pan-semiconductor and other industries, Gechuang Dongzhi enables the equipment management of lithium industry.
For all kinds of industrial pumps, compressors, core mixer, coater and other core equipment commonly used in the production of lithium battery materials, artificial intelligence and industrial mechanism are deeply integrated, and self-developed high-frequency mining scheme is adopted to realize the comprehensive perception and predictive maintenance of equipment health. For all kinds of manufacturing equipment in the process of lithium battery production, especially non-standard equipment in the middle section and module Pack line, we provide intelligent maintenance management closed-loop services from daily maintenance, fault handling, spare parts, personnel performance and knowledge base.
< /p>So far, the business scope of Gechuang Dongzhi has covered the upstream and downstream industry chain of lithium batteries, including lithium battery equipment, lithium battery materials, battery Pack and new energy vehicles, covering the fields of equipment, production, quality, energy, storage and so on, providing enabling services more suitable for different types of enterprises.
